China best Medical CHINAMFG for High Quality Plastic Injection Molding Chinese Moulding Factory

Product Description

Product Description
 

PLASTIC INJECTION PART BASIC INFORMATION
Product  Name medical plastic injection molding parts
Surface Requirement Texture EDM SPI Chrome Coating
Plastic Part Resin thermoplastic/Thermosetting
Tolerance Request  UP to (±0.005mm)
Production Quantity Up to 1 miliion
Part Size Range Up to 1500mm
Multi Injection Single/Double/multi color
Design Software Data exchange: UG, PRO/E, SOLIDWORKS, CAITA,  CAD, STP, X_T, IGS, PRT, DWG, DXF
Quality Assurance Design Control, Steel Hardness Inspection Report, Steel Dimension Control Report, Mold Core and Cavity Dimension Inspection Report
PLASTIC INJECTION MOULD BASIC DESCRIPTION
Injection System Hot runner /Cold Runner
Cavitation Single /Mutil Cavites
Ejector System Pin/air Valve/Stripper plate
Steel Standard  ASSAB/FINKL/BOHLER/ Groditz/Buderus
Cooling Baffles/Sprin Piple/3D printing water line
Standard Delivery  40 days  or 5 weeks
Standard Parts/Cylinders DME/HASCO/PROGRESSIVE/MISUMI/Parker/HP/Merkle
Design Capability DFM,Mould flow analysis,Product optimization, Full 2D & 3D mould design,Reverse engineering,Collaborative design with customer’s idea
Documents / Reports Provided Fully drawing,Weekly Processing Report, Steel Dimension report, Processing Report,Sample Dimension Report.

 

Medical product and Cosmetics
Industrial designers typically focus on function, appearance, and ergonomics. ACE’s design engineers add a vital
Criteria; designing for manufacturability.  By using different Medical and Cosmetics tools and concepts such as
Mold flow analysis, prototyping, scientific molding analysis and automation consideration, ACE engineers can
Eliminate inefficiency or potential problems resulting in significant down-the-line savings for OEMs in the
Ramp up process. Our design and engineering staff are ready to make your medical product concepts a reality or
Re-engineer existing Products for improved quality and cost.

ACE is well CHINAMFG in many manufacturing technologies critical to the Medical goods industry such as precision
Mold making and molding, high gloss molding, co-injection molding, and different surface finishing including pad
Printing and electroplating. 

Our Services

ACE Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed. We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype CHINAMFG and Low cycle CHINAMFG molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding

Why Choose Us
1. We have our own design and development team and factory, with more than 14 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely. 

Inspection Method

We will provide fully dimension checking before mold test.

Make sure all components and mold dimension under correct tolerance.
if customer needed, we can provide all these documentation for their reference.

 

How To Order

Kindly contact or email us your inquiries or RFQs. One of our sales team would contact you asap and offer professional consultation on all your plastic molding needs and provide the best price that is suitable to your requirements.

Company Profile
We are managed by a group of professionals with many years of experience in mould design, molding technology and quality control. Our clients are able to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan North & South America, we have developed an excellent understanding of the technical and quality requirements needed.

Capability – Equipment list
Capacity* More than 350 sets/year
* Maximum mold weight: 20 tons
* Maximum mold size: 1600mm*900mm*900mm

Tolerance* Mold: 0.01mm
* Plastic part: 0.015m
 

ACE MOULDING EQUIPMENT & PRESS LIST 2571

Department

Major Equipment

Name

Specification

Unit

Total

Mold Department

CNC Machining Center

ROEDERS RFM-800 Precision Centre Made in Germany

36000/min

2

14

CNC Machining Center

ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany

50000/min

2

CNC Machining Center

ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany

42000/min

2

CNC Machining Center

ROEDERS RFM-600 Precision Centre Made in Germany

42000/min

2

CNC Machining Center

KT-600II Precision Centre

24000/min

4

CNC Machining Center

Shenghong ZheJiang

8500

2

Electric Discharge Machine(EDM)

SODICK EDM Machine

AD30L

4

11

SANDY EDM Machine

ED3

2

Wintop

350

3

Wintop

DE -650

2

Milling Machine

Milling machine

16SS

8

9

Mazak

Milling machine

QTN150

1

Cutting Machine

Cutting machine

MV1200S

3

3

Drill Press Machine

Drill Press machine

Z3032X10

1

1

Molding Department

Plastic injection machine

Injection machine

Kiaming 58T

1

24

Kiaming 98T

1

Kaiming128T

4

Kaiming 168 T

2

HaiTian 200T

8

ZheJiang 250T

1

CHINAMFG 220T

1

Kaiming 400T

2

Kaiming 450T

1

HaiTian 650T

2

HaiTian 1300T

1

Quality Department

Inspection machine

2.5D Video Measuring System

VMS-2015F

1

2

Alberlink CMM

HR-150A

2

2

 

organlzation

Currently possess a strong team with 140 people, including 

*32 Design & Engineers ( ≥ 10 years’ experience) 

*12 CNC programmers
*8 project engineers

*6 Sales people

*5 full-time quality inspection personnel 

*4 people in logistic team 
*60 tool makers

*13 Office worker  

 

 

Workshop  / Packaging &Shipping
Our factory is under ISO standards & certification.This insures productivity and total control on quality.

Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements. Our standard packaging for plastic injection mold is wooden pallets or wooden cases.

 

Other Products
Our website lists some of our successful products, but please note that this is just 1 example on behalf of our products and services, so if you can’t see the products you want, please contact us immediately.
We warmly welcome customers all over the world and are looking CHINAMFG to establishing a steady and long-term business relationship with you .

F A Q
Q: What services do you provide?

A: We manufacture plastic injection molds and produce plastic injection parts for sampling and bulk production.We also provide mold design services. 
 

Q: How can I contact you?

A: You can send us an inquiry via email, Alibaba,Alibaba TradeManager, WhatsApp, Skype or Wechat. We will reply to you within 24 hours. 
 

Q: How can I get a quotation?

A:After receving your RFQ, we will reply to you within 2 hours. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet)c) Annual quantity requirement for parts 
 

Q: What shall we do if we don’t have part drawings?

A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create .
 

Q: Can we get some samples before mass production?

A: Yes, we will send you samples for confirmation before start of mass production. 
 

Q: Due to time difference with China and overseas, how can I get information about my order progress?

A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress.
 

Q: What is your leadtime?

A: Our standard leadtime for mold production is 4 weeks.For CHINAMFG is 15-20 days depending on the quantity.
 

Q: What is your payment term?

A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred .
 

Q: How do you deliver the goods?

A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, DDP, DDU etc. Or we can work with your appointed shipping forwarder.
 

Q: How can I guarantee our quality?

A: During mold making, we do material and part inspection. During part production, we do 100% full quality inspection
before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.

 

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Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

How does the injection molding process contribute to the production of high-precision parts?

The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:

1. Tooling and Mold Design:

The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.

2. Material Control:

Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.

3. Injection Process Control:

The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.

4. Cooling and Solidification:

Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.

5. Automation and Robotics:

The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.

6. Process Monitoring and Quality Control:

Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.

7. Post-Processing and Finishing:

After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.

Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.

What eco-friendly or sustainable practices are associated with injection molding processes and materials?

Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:

1. Material Selection:

The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.

2. Recycling:

Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.

3. Energy Efficiency:

Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.

4. Process Optimization:

Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.

5. Waste Reduction:

Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.

6. Clean Production:

Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.

7. Life Cycle Assessment:

Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.

8. Collaboration and Certification:

Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.

9. Product Design for Sustainability:

Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.

Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China best Medical CHINAMFG for High Quality Plastic Injection Molding Chinese Moulding Factory  China best Medical CHINAMFG for High Quality Plastic Injection Molding Chinese Moulding Factory
editor by CX 2024-04-12