China Hot selling Plastic Measure Cup Camera Table Fan Injector Mould supplier

Model Number: kj782
Shaping Mode: Plastic Injection Mould
Product Material: Steel
Product: mould
Machine:: CNC
CNC Machining Tolerance:: 0.003 to 0.005mm
Design software:: UG PROE CAD
Cavity:: single multiple
Mould Base:: LKM,HASCO,DME
Runner:: Hot/cold
Injection CZPT running: Full automaticity
Injection CZPT features: High classic very mature plastic CZPT structure
Equipments: CNC, Electric Spark Machine(WEDM-LS),Injection Machine
Mould Steel: NAK80,2738,2316,H13,718,S136,SKD61,P20,etc
Packaging Details: wooden case
Port: HangZhou

Plastic Measure Cup Camera Table Fan Injector CZPT

1.Detailed description of Custom Plastic Mould:

name Custom Plastic Mould
mould material 45# 50# 718 2738 P20 S136 etc
mould design 3D/2D
design days 3-5 days
mould life 300.000-3.000.000
plastic material PE PC PS PP ABS PVC etc.
injection system pin-point gate
payment 40% of deposit by L/C T/T 60% of balance by L/C T/T

There are 3 levels of mold quality for your option.
Option A: Level A quality(Highest Level Quality)
Mould Base: LKM,45# Steel
Core/Cavity: S136+Becu
Mould spare parts: SKD
Hot Runner: YUDO
Mould Life:1,000,000 shots
Option B: Level B quality(Middle Level Quality)
Mould Base: 45# Steel,self-made
Core/Cavity: 718H
Mould spare parts: HangZhou, China
Hot Runner: Zhenghao,China
Mould Life:800,000 shots
Option C: Level C quality(Lowest Level Quality)
Mould Base: 45# Steel,self-made
Core/Cavity: P20
Mould spare parts: HangZhou,China
Hot Runner: Zhenghao,China
Mould Life:500,000 shots
Attention pls:
Price varies in different quality level. When you send us the mold inquiry, please offer the following information:
1)Quality level you choose: Level A/Level B/Level C
2)Product Photo
3)Product Dimension

2. Custom Plastic CZPT making process

Processing Time
Prepare Steel 5 days
CNC Machining 10 days
Drill 8 days
Heat treatment 6 days
High speed CNC Machining 7 days
Assembling and Fitting 6 days
Polishing 6 days
T1 CZPT test 2 days

Total: It is 50 days for first CZPT testing after mold design is confirmed.
3. Custom Plastic CZPT quality control
For the Q/C of mold, there are 3 steps:
1.Mold Material Q/C
– Mold Steel Checking(Hardness, flaw detection)
– Mold Standard Spare Parts Checking(hardness, size, flaw checking)
2.Mold Making Process Q/C
– design checking (part design, mold design, mold engineering drawing)
– Each part of mold’s size checking after machining according to 2D drawing
– mold testing(check mold running condition)
3. check with customer’s requirement again before mold shipping.

4. Custom Plastic Mould pack and shipping
Anti-rust oil is painted first, then Plastic film, and finally Wooden Case.
Sent together with the mold:
a) Mold manual instruction
b) engineering drawing in flash disk
c) 1 more set of mold spare parts:heater,ejector pin,bush,water nozzle,water pipe,hanging ring.

5. Custom Plastic CZPT maintenance
a)When the mold is vacant, spray the anti-rust oil
b)To clean the gate and cooling system regularly
c)Avoid to use recycled material if the mold is suitable for virgin material only
6. Custom Plastic CZPT After-Sale Service
a)Engineering and 1 interpreter can be sent to customer’s factory for first running.
b)one-year after-sale technique support.

Please contact:

Factory Advantage:
HangZhou Kaiji Plastic CZPT Co.,ltd has a strict quality control system and high efficent work team.We are specialized in manufacturing plastic injection moulds,including commdity moulds,home appliance moulds,vechicle and auto part moulds. The workshop is well equipped with the latest machines and production facilities of the injection moulds. We’ve set up a perfect CAD/CAM/CAE system and got ISO9001 certificate.We have a strong technical team,advanced CZPT processing system,and professional workers.We wish to provide the best service at all times at minimum cost.Welcome to create a nice future with us.

It’s my pleasure to work with you. Please don’t hesitate to contact with me!

Designing Injection Molded Parts

Injection molded parts are designed to work together to form a whole. While the small plastic toys like Legos aren’t typically fabricated for assembly, these products still require precision measurements. For this reason, the designs of injection molded parts should be perfected for manufacturing. The designs should also minimize error potential.

Design considerations for injection molded parts

Injection molded parttWhen designing injection molded parts, it’s essential to consider the wall thickness of the part. Ideally, the wall thickness is uniform across the entire part. This allows the entire mold cavity to fill without restriction, and reduces the risk of defects. Parts that don’t have uniform wall thickness will have high stresses at the boundary between two sections, increasing the risk of cracks, warping, and twisting. To avoid such stresses, designers can consider tapering or rounding the edges of the part to eliminate stress concentration.
The wall thickness of the injection molded part is important because it affects many key characteristics. Therefore, it is critical to take proper care in choosing the wall thickness to avoid costly delays caused by mold problems or mold modification. The nominal wall thickness should be determined based on the function and stress requirements of the part. Similarly, the minimum wall thickness should be calculated based on acceptable stress. Too thin a wall can result in air traps and excessive plastic pressure.
Injection molded parts that have sharp corners are a common cause of defects. Sharp corners create stress concentrations, poor flow patterns, and increased injection mold wear. To minimize these problems, designers should keep inside corners and outside corners at half the wall thickness. This will help minimize stress and ensure the integrity of the part.
Another important design consideration for injection molded parts is the thickness of the ribs. They should be at least two-thirds of the outer wall. Thicker ribs may result in sink marks on the outer surface. Undercuts also complicate the mold design and increase the cost of the part.
Tolerance variation is also an important consideration. It depends on materials, process control, and tool design. Tolerance variation varies from molder to molder, and designers should discuss critical tolerance requirements with molders. If the part has to be manufactured to a particular tolerance, designers should consider options for mold revisions to minimize the tolerance variance. Additionally, designers may need to intentionally design extra clearance. To compensate for such variation, the molder may remove some steel or modify the design. In some cases, interference can be solved by welding.
Design considerations for injection molded parts should be discussed with material science professionals early in the design process. This is critical because changes to the mold design can be costly. Therefore, achieving the best possible result is critical. By following design guidelines, manufacturers can avoid common defects. A uniform wall thickness is also important because non-uniform thickness can lead to warping the part as it cools.
Another important factor for injection molded parts is the flowability of the material in the mold cavity. The resin should be able to flow easily around rounded corners. For example, a molded part with a curved undercut will not eject properly from the mold if there’s no space between the two sides. For this reason, designers should consider the flowability of the molded material before deciding on a design.

Adding a runner system to an injection molding machine

Injection molded parttThere are two main types of runner systems: hot runner systems and cold runner systems. In a hot runner system, a runner nozzle delivers the molten plastic into the mold cavity. A cold runner system does not require the use of a nozzle and acts as a conduit for the molten plastic.
The design of a hot runner mold should balance the activity of plastic solution and mold cavities. Ideally, a mold with two cavities is better balanced than one with three. However, it is important to remember that a three-cavity mold requires a manifold balance of human activities.
Plastic mold runner systems are crucial for ensuring consistent fill rates and pressure. Whether you are producing single or multiple-cavity plastic parts, a runner system will keep your processes consistent. When choosing a runner system, make sure you have the right one for your application.
Hot runner systems can reduce cycle times by as much as 10 to 30 percent. They help improve quality control and minimize material waste by keeping the plastic molten throughout the molding process. Moreover, they help save on plastic raw materials and energy. These features make them ideal for large production lines.
A hot runner system can also help prevent overfilling a cavity. Make sure that the volume of the hot runner is equal to the volume of the mold cavity. Otherwise, the plastic solution will be trapped inside the hot runner for too long and decompose.
Hot runner systems come in many varieties. One type of hot runner system is called the sprue hot runner system. This system uses a mechanical valve to open and close a nozzle. This type of hot runner is more effective and efficient than a general-purpose hot runner. However, it is also more expensive.
In a three-plate mold, the runner system is positioned between the core and cavity plates. When the mold is opened, the runner system automatically separates from the molded part. This eliminates the need for manual labor, but increases the cost of tooling.
The runner system is important for producing parts that are both thin and thick. The runner should be narrow but large so as not to create voids and improve the overall performance of the final product. Runner systems are also important for reducing the amount of energy needed to form and regrind the material.
A hot runner system is one way to improve the speed and accuracy of plastic molding. It helps avoid problems with waste by reducing the amount of plastic wasted. Furthermore, a hot runner system also prevents expensive repairs. By adding a runner system to an injection molding system, you will ensure better quality and precision, and avoid unnecessary downtime and costly repairs.
Hot runner systems are ideal for high-volume productions. However, they require a higher level of maintenance. In addition, hot runner systems are difficult to clean and often leave waste material. Hidden runners may also be inconvenient to remove, especially when changing materials or colors. They can also lead to sticking issues if they are made from thermally sensitive materials.

Using a thermally isolated cold injection unit

Injection molded parttThermostatic control of temperature in an injection molding process can make a significant impact on part quality. High mold temperatures should be regulated by using a temperature-controlled cooling unit. These devices are equipped with pumping systems and internal heaters. The temperature of the injected plastic determines the plastic’s flow characteristics and shrinkage. Temperature also influences the surface finish, dimensional stability, and physical properties of the finished product.
A thermally isolated cold injection unit allows mold operators to mold parts at lower temperatures than a conventional injection molding machine. The injection mold itself is composed of two steel halves. The two halves are connected by a mechanical hinge. During injection molding, a small amount of plastic is forced into the mold cavity. The injected plastic is then allowed to cool into a solid state. The molded part then falls out of the mold halves. The injected part then enters a bin to be collected.
The heat/cool injection molding process can improve the aesthetics of molded parts significantly. The effects of this technique are particularly apparent with amorphous resins, which do not form a skin during the injection phase. The molded parts have a higher gloss than with conventional molding techniques.
This process requires less clamping force than conventional injection molding and offers more design freedom. It also increases process capacity and materials savings. The process control for this process is more complex, with variables such as the amount of melt injection, water pressure, and water injection delay time.
The angle of repose is another criterion. A low angle indicates that the pellets are free-flowing, while an angle above 45deg indicates that the pellets are not free-flowing. This is important when processing nylon resins.
Plastic injection molding has made huge advances in recent decades. Today, most injection molds fall into one of two types: hot runner and cold runner. Each has its advantages and disadvantages. Understanding how they differ will help you decide which method is right for you.
Injection molding is a highly effective manufacturing process that gives manufacturers a competitive edge over their competition. Using this process produces high-quality plastic and metal parts with minimal waste and a low cycle time. The process is also extremely accurate and produces products with the perfect blend of flexibility and strength.
China Hot selling Plastic Measure Cup Camera Table Fan Injector Mould     supplier China Hot selling Plastic Measure Cup Camera Table Fan Injector Mould     supplier
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